R2-D2 Builders Group FAQ

Member Tutorials
UFO Lamps Aren't Logical
Or How
to Make a Logic Display out of a Fiber-Optic Lamp.
By Craig Smith
Craig is the clubs
resident JAWA, building his R2 out of found items, spare parts, and junkyard debris.
This his is tutorial
on building Logic displays out of cheap UFO lamps – Sorry no pictures
Don't
completely dismiss the fibers that come with those UFO or mushroom type fiber
optic lights. Those who were at CELEBRATION II saw what can
be done with these thin fibers on my droid. Target has in their party favor
isle these $7.99 fiber optic lights with a 3/4" bundle of
10"-12" fibers. One is enough fibers for the rear display, a second one is more than enough fibers
for the 2 front displays.
Use
strip board, or Vero board to hold the fibers in place. If you have ever
soldered a circuit you know what this stuff is. It's the plastic board
that holds the components in place, with holes evenly spread over the board.
Just put a fiber through, and "mushroom" the end using a soldering
iron or lighter/candle flame.
I
poked 4 strands together through the circuit board grid hole, With a lighter, I put the flame near (not on) the 4 ends.
The 4 ends will melt and mushroom onto a ball. If you carefully pull the
strands back so the ball cools and hardens while on the circuit board, you have
no need for a plexi cover to keep the balls tight
against the circuit board.
I
did this repeatedly throughout the circuit board grid. So each point of
light is actually 4 fibers. This mushrooming keeps them from pulling back
out. Once done, I had a 2" X 3" circuit board with the fiber
cluster attached in 2 rectangle patterns.
Tip:
put the circuit board in a holder, like a tiny table vise or a clamp of
some kind. Do it at a comfy chair, it will take an hour or so.
The
circuit board grid-of-holes was a Radio Shack circuit board a bit smaller than
a playing card. The fiber bundle has a base socket end that I put at the
motor / color-wheel /light-bulb end.
I
pointed out to many people at C II to look closely at the dots of light. The
dots looked like a single living cell that divided and divided again.
My
color-wheel was a blue circle reflector with holes drilled randomly in it. You
know those 69 cent 3 1/2" round
reflectors for marking driveways and such? I took a blue one and mounted it on
the gear motor. I have itty bitty drill holes all over it. As it rotates
the white light shines through the holes randomly on the fiber optic cluster. I
haven't tried a green/red combo for the rear display, but the blue is killer!
Just ask Spanky, he's seen it. The light has to
shine from the inside out; it’ll reflect light if it's flipped the other way.
Notes:
You
can special order thick 1mm fiber from one or two sources. (Tod's
House of Fibers was one I think)
Finding
simple solutions...Craig