Craig Smith Craig Smith
 
 
 
Aluminum Vents custom bent rectangles with cuts in the back for louvers "JB welded" in place
R2 Head
some pictures of the etched/painted steel Weber dome. "Dremel Guides" file at Yahoo site shows how lines were etched in the dome
Control Arm
arms etched out of the PVC surface. the incorrect shape of the arms are one of my obvious mistakes.  Straight lines in the PVC body are hand grooved with a dremel bit and a stainless steel ruler.
Dome PVC Weber
Early stages of the Weber grill bowl and 18" PVC pipe body
Fix
every R2 builder does this scene with their droid at some point!
Middle Leg
Top 2 pics show how a custom altered car power window motor/arm raises and lowers the middle leg. Bottom pics show how a "J" bar lever on the leg axle gets moved to 3 leg mode when leg drops
Motorized Holoeye
My eye design has chainged since this picture, but the motor still rotates the eye in a circular oggling way!
R2 Leg
the bare minimum, 9 1/2" of leg drop.
R2 Standing
R2 "almost" standing on his own summer 2000
Radar Eyes
R2 & R7 eyes made by bending sheet metal.The lenses are smoked plexi heated in the oven The round lens was hot plexi placed on a soup mug with a bowling ball placed on top untill cooled.
Video
 Will take a while to download, but this shows the 2 to 3 leg transformations. R/C wasn't installed yet, so unit was hard wired to a tractor battery.
Pieces
the PVC materials used to make the leg hydraulic bars.
Skirt1
Aluminium flats were cut and bent at the ends and screwed to the body and plywood bottom. Plastic pieces were cut and silicone glued in place for the skirt panels.
Ankle PVC
A home-made rig to form heated soft 4" PVC into the 3 flat sides and bowed front of the ankle pieces. Pressing down with a folded rag kept the concave part in while cooling off.
Foot
A cardboard template was made to fit the foot. This template was used to cut plastic sheet which was then line-heated at the corner area to bend into shape.
Shoulder


Thick pieces of body plastic were heated/flatened to make shoulder bells. 2 layers thick on the outside, thinner piece on the inside. Held in place with inner aluminium brackets, the works is covered by a wraparound skin.
Side Leg
Switches


An inexpensive way to control droid motors forward and backward. The switches from a car door power window controls, are linkaged to servos which move them forward and back. OK for foot drive if your motors are not geared up too fast, may cause excessive start/stop jolt.
Diagnostic Lights


Cheap fiber lamp strands were used in this setup. Four strands together in each circuitboard hole were heated at the ends so they became one point of light. A bulb with gearmotor and blue lens with holes all over it give a dancing flicker effect. 
Backyard 1
 finished pictures of my little buddy!!!
Backyard 2
 finished pictures of my little buddy!!!